About Our Floor
by
Bill Posladek
In the spring of 1993, with a club membership
about one fourth its present size, the planning, organizing and fund raising was
taking place for a clubhouse. Initial estimates for a wood dance floor, somewhat
similar to ours, were about $20-25,000. Our initial budget for the entire
clubhouse was only a fraction of that amount. Therefore, construction began with
a painted concrete floor in mind, with a possible upgrade to vinyl if we struck
gold.
The floods occurring that summer caused
problems. On the day we arrived to start work, we found 18" of water in the
present clubhouse. To achieve a dry floor and avoid musty odors, several things
were done:
1. A new sump pump was installed along with a
redundant pump. Then a battery powered pump and a new floor drain were
installed.
2. Outside landscaping was improved and down
spouts repaired.
3. A special waterproofing was applied to the
walls (white portland cement and epoxy were mixed). Two to three coats were
applied plus three coats of paint.
4. At least 40 tubes of caulking were used
around the perimeter and supporting posts.
5. Six mil construction polyethylene was sealed
to the floor to prevent upward moisture migration.
6. To control summer humidity and prevent mold,
etc., two air conditioners were installed instead of one; and three
dehumidifiers were used.
First Hope for a Wood Floor: During
construction we continued a search for a possible wood floor. We located
slightly damaged new hardwood. (there had been a lumber yard fire). Before we
got to the material, this flooring was lost in the July floods. We were then
back to square one.
Present floor: With a lot of "beg, borrow
and steal" and many, many volunteers from both our membership and some
outsiders, the floor materialized. A hard surface is a killer on feet, ankles,
knees, hips and legs.
To achieve the softness in our floor the
following was done: The floor rests on about 1400 special vibration pads (cork
sandwiched between two rubber pads). These were used to give some 4-way movement
and create a "floating" floor. On top of these pads on 16"
centers, one by fours were used to give flex in an east-west direction. The one
by fours were covered by one-half inch moisture resistant plywood to give flex
in a north-south direction. A high static blower was installed to pressurize
under the floor for moisture control. Hence, the characteristics of our dance
floor.
New number 2 oak flooring was purchased to
achieve an "autumn in Vermont" look. Since we couldn't ask everyone to
buy dance shoes, any other choice would have shown shoe marks. The floor was
secured by using air guns and thousands of special long staples. Machine sanding
three times, followed by hand sanding (on hands and knees) prepared the floor
for its final treatment. To provide a maintenance free floor and avoid surface
coatings that would result in slick and dull spots from wear, Watco Danish
finishing oil was hand rubbed into the floor as a final treatment. This is the
same process used in the manufacture of fine furniture. The oil is absorbed into
the wood and after a thirty day curing period, becomes part of the wood itself.
It's great when something turns out so good!
The floor has had three full years (NOW OVER 6 yrs.)
of hard use and it was designed to get better the more it is used. We use no
wax, no oil, or any other product on the floor. The only maintenance the floor
requires is dry mopping the dust.
To all of you who put in many hours working on
our floor- thank you. You should feel proud of your achievement.